CIP/SIP System
- After each batch and with the product change all production systems must be washed and sterilized in order to avoid biological problems and cross contamination
- Some of these systems are listed below:
- Washing of the container for preparation
- Washing of the dryers in the boiling layer
- Washing of the coating equipment
- Washing of the connecting tubes system
Design specifications
- Uniform equipment washing systems for processing of sterile products of medium and small sizes
- Singular use and recirculation for equipment washing for processing of non-sterile products of large size
- Mobile washing and sterilization systems for small and mobile technological containers
Process steps
- First rinse with tap, softened, or injection water (WFI)
- Detergents washing
- Second rinse with tap, softened, or injection water (WFI)
- Detergent washing as an option depending on the product
- Third rinse – depending on the product
- Last rinse with purified water or WFI
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Biological wastewater purification
Dangerous liquid wastes from all biotechnological processes that are dangerous for humans and environment must be neutralized before they go to the factory wastewater purification systems.
Continuous purification systems
- Small runoff buffer tank
- Tubular heat exchanger with indirect heat utilization
- Heat processing time depends on the F0 – product size
- Client-oriented design
- Design and production according to cGM principles
- Mechanics and electrics are made and tested in advance
- Thermal map is assembled during receiving testing at our factory
- User-friendly HMI( human machine interface) with customizable parameters
- Process information is sent via Ethernet to DCS
Design features
- Batch purification system
- Buffer tank
- Autoclave (sizes on demand)
- Cycles follow continuously depending on the the runoff volume
Properties
- Client-oriented design
- Modular system
- Design and production by the cGMP principles
- Mechanical and electrical bindings are made and tested in advance during the receiving at the plant
- Documentation and testing reports are in accordance with CGMP principles
- User-friendly HMI with recipe composition function
- Batch protocol after each washing and sterilization cycle
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